See how PlantPilot AI operates as Apex Automotive Stamping's 24/7 CI Manager — live KPI dashboard, department portals, and the global AI agent with real facility context.
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PLANTPILOT AI
CONTINUOUS IMPROVEMENT PLATFORM
Facility:Apex Automotive Stamping LLCIATF 16949
Claude AI Live
🇺🇸 EN ▾
Main
Company Setup
Org Charts 4
Operations
Departments 6
Systems 9
CI Tools
DMAIC Projects 3
5S Audit
ROI Calculator
Kaizen Events
Action Plans 14
Intelligence
CI Agent
KPI Dashboard
Meetings 3
SOP Library 47
Billing
PlantPilot AI · Enterprise
KPI Dashboard
Apex Automotive Stamping LLC · IATF 16949 · 6 departments monitored · 9 systems connected · PlantPilot AI active
OEE (Avg)
79%
↓ −2.1% mtd
Scrap Rate
3.1%
↑ target 1.5%
First Pass Yield
93.8%
↑ +0.4%
Downtime (h/wk)
9.4
↑ Production
Active SOPs
47
14 overdue review
DMAIC Projects
3
2 active · 1 hold
Meeting Logs
3
3 this month
Systems
9
connected
SOP Compliance by Department
Quality94%
Production76%
Engineering61%
Maintenance71%
Logistics91%
HSE88%
PlantPilot AI Insights
🚨
Ford PPM at 142 — escalation risk
Quality agreement requires ≤50 PPM. Corrective action response due within 30 days of Ford failure analysis report.
⚠️
Line 2 scrap 3.1% — $38,400/mo loss
Die clearance deviation at station 4 confirmed as root cause. Die block insert replacement in progress.
⚠️
PM compliance at 71% — 8 overdue PMs
SAP migration gap caused Line 2 die PM to be missed. Tooling records transfer to SAP in progress.
💡
Line 1 changeover pilot: 28.75 min avg
SMED project hitting target. Die staging cart + shadow board delivering results. Move to Control phase.
Department Portals
Each department has its own data portal, CI agent, team hierarchy, and document generator
✅
Quality
Department portal
Sandra Reyes — Quality Manager
⚙️
Production
Department portal
Terrell Johnson — Plant Superintendent
🔧
Engineering
Department portal
Lisa Park — Engineering Manager
🛠️
Maintenance
Department portal
Rick Dolan — Maintenance Supervisor
📦
Logistics
Department portal
Amir Hassan — Logistics Manager
🛡️
HSE
Department portal
Carla Munoz — Safety Manager
← All departments
Production Department
Apex Automotive Stamping LLC · Department Portal
TJ
Terrell Johnson
Plant Superintendent
Data & Metrics
Team Hierarchy
Documents
CI Agent
3.1%
% · target 1.5%
74%
% · target 82%
9.4
hrs/wk
91.2%
%
47
min · target 28
3.1%
%
88%
%
5
count
CI Agent
Your 24/7 AI Continuous Improvement Manager — Apex Automotive context active, real-time Claude AI
Full context active · Apex Automotive Stamping · IATF 16949 · 6 departments · 9 systems · All metrics loaded
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PLANTPILOT AI — DAY 1 Good morning. I'm PlantPilot AI — your dedicated CI Manager at Apex Automotive Stamping. I've reviewed your production data and have three immediate priorities: (1) Line 2 scrap is at 3.1% against a 1.5% target — generating $38,400/month in material loss and triggering a Ford PPM escalation. (2) PM compliance is at 71% — an SAP migration gap caused the Line 2 die to run 118,000 hits past its service interval. (3) Line 1 changeover SMED pilot is tracking at 28.75 minutes — on target. Where do you want to start?
MW
We just got a call from Ford Wayne Assembly. They're finding dimensional issues on our door brackets and want an emergency response meeting on Friday. What should I bring and how should Apex prepare?
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PLANTPILOT AI · FORD RESPONSE PREP For Friday's meeting, bring: Containment status — Devon Clarke's CMM inspection of 47 quarantined units (complete by Thursday). Root cause summary — die clearance deviation at station 4, confirmed via R²=0.78 regression. Corrective action timeline — die insert replaced June 3, receiving inspection SOP updated June 5, SOP-PRD-022 Rev 2.2 issued June 8. PPAP resubmission plan — Sandra Reyes submitted May 28. Before Friday: confirm the CMM R&R study is complete, have Sandra compile the 8D report, and brief Marcus Webb on controlled shipping Level 1 voluntary status. Want me to generate the full 8D report for Ford now?
We just got a call from Ford Wayne Assembly...
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Live KPI DashboardReal-time metrics across all 6 departments. PlantPilot AI monitors every number and generates ranked alerts automatically.
AI-Generated InsightsPlantPilot AI surfaces the highest-impact CI opportunities — ranked by financial risk and customer escalation severity.
6 Department PortalsEvery department gets its own isolated portal — metrics, org chart, CI agent, and document generator.
Department Metrics — ProductionManagers enter real KPIs here. The CI agent uses this data to give department-specific recommendations in real time.
Day 1 Greeting — With Your DataPlantPilot AI greets your team knowing your products, challenges, customers, and live metrics from the moment it launches.
Real-Time Facility ResponseAsk PlantPilot AI anything. It responds as a senior CI Manager referencing your actual data, systems, and team.